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🥫Structure & grades

Aluminium · Light structural metal from Hall–Héroult cells — aircraft skins, cans and façades.

At a glance
Score intensity

Darker cells mean a higher score for this topic on that metric.

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Quick answers

Aluminium or aluminum?

Same metal. IUPAC aluminium; US spelling aluminum. Specs use either.

Why is it light but not “weak”?

Specific strength of 7075 can beat mild steel; stiffness per volume still loses to steel.

Does it burn?

Bulk metal melts in fire; powders and some façade cores are the combustible stories.

Is it a good insulator?

No. It is a heat spreader. Foil radiant barriers reflect radiation; they are not bulk λ insulation.

Why do cans recycle so well?

Single alloy family, magnetic-free sort, huge volume, remelt energy is low.

Can I weld 7075?

Generally a bad idea for strength; designers rivet, bond or use 2000/5000 weldables instead.

heat 48 · fire 70

Start with this section - Structure & grades

What holds Aluminium together is not the nickname. Formula Al (+ Mg, Si, Cu, Zn…), density 2.70 g/cm³.

Meters are atlas-relative. Grades are the SKUs buyers write.

Phases

FCC Al matrix

Face-centred cubic

Ductile, no ductile-to-brittle transition like BCC steels.

GP zones

Cu clustering

The first hardening step in 2000-series ageing.

Mg2Si

6000-series precipitate

The extrusion family’s strength after T5/T6.

S / θ phases

Al2Cu, Al2CuMg

Overageing coarsens them and drops strength.

Dispersoids

Mn, Cr, Zr

Control grain structure during hot working.

Oxide film

Al2O3

Nanometre passive film; the reason aluminium “does not rust” until chlorides pit it.

Relative meters

Strength62

Strength is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Heat envelope48

Heat envelope is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Fire behaviour70

Fire behaviour is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Insulation12

Insulation is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Workability90

Workability is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Circularity72

Circularity is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Grades

1050 / 1100

Commercially pure

Commercially pure

3003 / 3004

Mn-bearing

Mn-bearing

5052 / 5083

Mg marine

Mg marine

6061 / 6063

Mg-Si extrusion

Mg-Si extrusion

7075

Zn-Mg-Cu aero

Zn-Mg-Cu aero

Bonds

Metallic FCC

Twelve slip systems: easy forming compared with HCP titanium or magnesium.

Precipitation

Coherent precipitates block dislocations after controlled ageing.

Passive oxide

Amphoteric film — acids and strong alkalis both attack it.

Galvanic couples

Aluminium is anodic to steel and copper; isolation washers exist for a reason.

Change the grade, the coating or the moisture and you have a different material with the same English name.

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