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⚙️ Metals

🥫Aluminium

Light structural metal from Hall–Héroult cells — aircraft skins, cans and façades.

Also called: aluminum · aluminium alloy · duralumin family

Aluminium — Wikimedia lead image
Unknown author Unknown author · CC BY 3.0
At a glance
Score intensity

Darker cells mean a higher score for this topic on that metric.

Score profile

Each bar is a 0-100 atlas score for this topic, not a timeline.

624870129072
Fire
Heat
Specs
Timeline

Milestones in order. This is history, not a weekly activity grid.

1825 Ørsted / Wöhler isolation1854 Deville process1886 Hall–Héroult1888 Bayer process1906 Wilm duralumin1919–1939 Aviation sheet1959 Aluminium beverage can1970s 6000-series extrusions1990s Auto BIW trials2010s– High-recycled can sheet
  1. Ørsted / Wöhler isolation
  2. Deville process
  3. Hall–Héroult
  4. Bayer process
  5. Wilm duralumin
  6. Aviation sheet
  7. Aluminium beverage can
  8. 6000-series extrusions
  9. Auto BIW trials
  10. High-recycled can sheet
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18 min read

Last reviewed Sources & creditsMedia creditsMethodology

heat 48 · fire 70

Fire role or insulation role

Pick the fire-performance reading or the insulation reading already scored on this material. Teaching marks — not a specification.

Atlas scores and on-page facts only. A named product test, thickness and assembly decide any real wall or garment. No lab stamp.

Open compare lab

Quick facts

2.70 g/cm³Density
660 °CMelting
~237 W/m·KK
A1 metal / meltsFire
Can recyclingLoop
metalsFamily

Aluminium is one of 32 materials in this atlas, grouped under metals: history, structure, measured properties, process routes, uses, safety and market — not a product catalogue.

Scores compare Aluminium with the rest of the atlas on strength, heat, fire behaviour, insulation, workability and circularity. They are editorial, not certificates.

Seven chapters follow. Fire and insulation claims name test families (Euroclass, ASTM E84, ISO 5660, KS F) rather than inventing a single safety number.

Deep introduction

Deep dive: Aluminium

Aluminium (Al (+ Mg, Si, Cu, Zn…)) is a family of grades whose density 2.70 g/cm³, heat band 660 °C, and fire letter A1 as metal.

What “the material” actually is

Aluminium is sold as grades, not as a single substance. Chemistry Al (+ Mg, Si, Cu, Zn…), density 2.70 g/cm³, heat band 660 °C.

This atlas treats Aluminium as a system: mill route, coatings, tests and the cavity it sits in.

Heat, fire and insulation

Conductivity note: ~237 W/m·K (pure). Insulation score 12/100 is relative to 32 entries — metals lose, VIPs and aerogels win.

Fire letter in editorial use: A1 as metal. Do not equate A1 with “safe in a blaze” or E with “illegal”. Assemblies decide.

How it is made and used

Origin: Hall–Héroult 1886, USA / France. The process chapter follows feedstock → conversion → forming → finish → install.

Uses span aerospace to consumer. Pairings matter: CFRP.

Market and circularity

Producers below are landmarks, not an endorsement ranking. Prices are bands, not live quotes.

Circularity mark 72/100. Ask which scrap, which certificate, which year.

The profile

624870129072
Strength 62
Heat resistance 48
Fire performance 70
Insulation 12
Workability 90
Circularity 72

Fire role or insulation role

Pick the fire-performance reading or the insulation reading already scored on this material. Teaching marks — not a specification.

Atlas scores and on-page facts only. A named product test, thickness and assembly decide any real wall or garment. No lab stamp.

Seven chapters

Fire mark or insulation mark first?

Decision walkthrough on Aluminium: fire 70, insulation 12, and one fact already on file — not a code stamp.

  1. Read the fire-performance mark — Fire on this hub is 70/100 — teaching comparison among atlas materials.
  2. Read the insulation mark — Insulation is 12/100 — heat-flow story, not the same question as flame.
  3. Sit one published fact beside them — Quick fact on file: Density: 2.70 g/cm³.
  4. Sustainability is not a fire skip — A high sustainability mark does not replace fire protection in a real assembly.
  5. Not a building-code rating — Named tests, thickness and build-up still decide compliance — this page is literacy only.

On Aluminium, fire 70 and insulation 12 answer different jobs; Density: 2.70 g/cm³ grounds one real detail.

Editorial atlas marks. Not a code certificate or product approval.

Thermal mark or safety fact first?

Second lab decision on Aluminium: heat-resistance 48 beside published thermal fact Conductivity — literacy, not a code stamp.

  1. Read the heat-resistance mark — Heat resistance on this hub is 48/100 — a thermal story, different from the fire/insulation pair.
  2. Sit one thermal fact beside it — Properties chapter lists Conductivity among published thermal rows.
  3. Heat resistance is not a fire skip — A high thermal mark does not replace named fire tests in a real assembly.
  4. Still not a building-code rating — Thickness, build-up and named tests decide compliance — this page teaches axes only.

On Aluminium, heat 48 and Conductivity are a second thermal/safety reading after fire vs insulation.

Editorial atlas marks. Not a code certificate or product approval.

Heat line to keep

Choose the heat reading for Aluminium.

Keep heat resistance 48.

A decision from printed marks. Not a building permit.

Frequently asked questions

Aluminium or aluminum?
Same metal. IUPAC aluminium; US spelling aluminum. Specs use either.
Why is it light but not “weak”?
Specific strength of 7075 can beat mild steel; stiffness per volume still loses to steel.
Does it burn?
Bulk metal melts in fire; powders and some façade cores are the combustible stories.
Is it a good insulator?
No. It is a heat spreader. Foil radiant barriers reflect radiation; they are not bulk λ insulation.
Why do cans recycle so well?
Single alloy family, magnetic-free sort, huge volume, remelt energy is low.
Can I weld 7075?
Generally a bad idea for strength; designers rivet, bond or use 2000/5000 weldables instead.
Anodising vs paint?
Anodising grows oxide from the metal; paint is a separate film. Coasts often want both or a better alloy.
Is primary aluminium “green”?
Only if the kWh are. Hydro Québec ≠ coal-grid smelting.
Is the fire-performance score a building-code rating?
No. It is an editorial 0–100 teaching mark among materials in this atlas. A real wall or garment needs a named product test, thickness and assembly. This page is not a lab stamp.
When should I read insulation instead of fire?
Use the insulation pick when the question is heat flow — lining, loft, or a cold-bridge — and the fire pick when the question is how the same material behaves in flame. Both numbers already sit on this hub; they answer different jobs.
Does a high sustainability score mean I can skip fire protection?
No. Sustainability here is a relative atlas mark (growth, reuse, embodied story). Bamboo and timber can still char like wood. Fire protection stays a separate specification.
Why is bamboo missing in some languages?
A language URL is published only when the seven chapters are real prose in that language. Bamboo exists in English, Korean, Japanese, Chinese and Spanish. French, German, Portuguese and Russian stay withheld — earlier machine drafts leaked English, so those URLs are not opened.

Icons

1

Hall–Héroult cell

USA / France · 1886–

Hall–Héroult cell is a reference point in the public image of Aluminium.

Duralumin

Duralumin

Germany · 1906–

Duralumin is a reference point in the public image of Aluminium.

Aluminium can

Aluminium can

United States · 1959–

Aluminium can is a reference point in the public image of Aluminium.

Audi Space Frame

Audi Space Frame

Germany · 1994–

Audi Space Frame is a reference point in the public image of Aluminium.

Wright Flyer metal later

Wright Flyer metal later

United States · 1903 lore / metal later

Wright Flyer metal later is a reference point in the public image of Aluminium.

Alclad sheet

Alclad sheet

United States · 1920s–

Alclad sheet is a reference point in the public image of Aluminium.

Eiffel aluminium capstone lore

Eiffel aluminium capstone lore

France · 1889 era

Eiffel aluminium capstone lore is a reference point in the public image of Aluminium.

Tesla body castings

Tesla body castings

United States · 2020s

Tesla body castings is a reference point in the public image of Aluminium.

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Head-to-head

Same family or rival physics — pick a duel.

Similar materials

Closest neighbours on the six atlas axes — strength, heat, fire, insulation, workability and circularity.

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