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🧯Structure & grades

Intumescent coating · Paints that swell into insulating char — the thin-film way to give steel an R-rating without bulky boards.

At a glance
Score intensity

Darker cells mean a higher score for this topic on that metric.

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Quick answers

Is Intumescent coating non-combustible?

Declared reaction class in this atlas: coating on A1 steel; system tested. Assemblies still need resistance tests.

Does Intumescent coating insulate?

Thermal mark 70/100 versus the atlas. Conductivity note: char foam becomes the insulator.

What is the density band?

wet film as specified

How is it made?

Origin story: 1960s–70s commercial IFR; cellulosic vs hydrocarbon curves (US / UK / DE).

Can it be recycled?

Circularity mark 42/100 — editorial, route-specific.

Typical melting or failure heat?

designed to foam ~200–300 °C

heat 60 · fire 88

Start with this section - Structure & grades

What holds Intumescent coating together is not the nickname. Formula acid source + carbon + spumific (typical APP/PER/MEL), density wet film as specified.

Meters are atlas-relative. Grades are the SKUs buyers write.

Phases

acid source + carbon + spumific (typical APP/PER/MEL)

Chemistry

Intumescent coating is specified as acid source + carbon + spumific (typical APP/PER/MEL). Density band wet film as specified.

Microstructure

Order

Processing sets grain, crystallinity or fibre orientation — the reason two lots of Intumescent coating can test differently.

Interfaces

Surfaces

Coatings, oxide films, sizings or paper faces often decide weather and fire behaviour more than the bulk brochure.

Defects

Flaws

Inclusions, voids, knots, pinholes or residual stress start the failures that mill certificates do not list.

Grades

Variants

Intumescent coating is a family. Grade names below are the ones buyers actually write on RFQs.

Ageing

Time

Moisture, UV, creep, hydrogen or carbonation shift properties in service. Design to the aged state.

Relative meters

Strength8

Strength is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Heat envelope60

Heat envelope is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Fire behaviour88

Fire behaviour is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Insulation70

Insulation is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Workability80

Workability is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Circularity42

Circularity is an editorial 0–100 mark relative to the other 31 materials in this atlas — not a laboratory certificate.

Grades

Water-based cellulosic

Offices, ISO 834.

Offices, ISO 834.

Solvent cellulosic

Shop application.

Shop application.

Epoxy hydrocarbon

UL 1709, jets.

UL 1709, jets.

Wood IFR

Interior timber.

Interior timber.

Cable coatings

Circuit integrity.

Circuit integrity.

Bonds

Primary bonding

Intumescent coating holds together by ionic/covalent networks.

Secondary forces

Hydrogen bonds, van der Waals stacks or grain-boundary cohesion set toughness and moisture uptake.

Composites & fills

Fillers, fibres, plasticisers or aggregates are part of the real product, not impurities.

Environment film

Oxides, chars, sizings or paints are the layer the world actually meets.

Change the grade, the coating or the moisture and you have a different material with the same English name.

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