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🧯Uses & pairings

Intumescent coating · Paints that swell into insulating char — the thin-film way to give steel an R-rating without bulky boards.

At a glance
Score intensity

Darker cells mean a higher score for this topic on that metric.

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Quick answers

Is Intumescent coating non-combustible?

Declared reaction class in this atlas: coating on A1 steel; system tested. Assemblies still need resistance tests.

Does Intumescent coating insulate?

Thermal mark 70/100 versus the atlas. Conductivity note: char foam becomes the insulator.

What is the density band?

wet film as specified

How is it made?

Origin story: 1960s–70s commercial IFR; cellulosic vs hydrocarbon curves (US / UK / DE).

Can it be recycled?

Circularity mark 42/100 — editorial, route-specific.

Typical melting or failure heat?

designed to foam ~200–300 °C

heat 60 · fire 88

Start with this section - Uses & pairings

Intumescent coating earns its keep in systems: a beam, a batt, a fibre blend, a coated steel — rarely a lone coupon.

Products below are cultural landmarks as much as SKUs.

Sectors

Buildings

Structure, lining, insulation or finish depending on family.

Transport

Mass, fire and fatigue rewrite the grade list.

Energy

Heat, voltage and hydrogen compatibility.

Consumer

The volume that pays for the mill.

Medical / food

When allowed — extractables and allergies matter.

Defence / safety

Ballistics, FR clothing, fire stops.

Products

Exposed Corten+IFR

2000s

ISO 834 furnace

1975–

UL 1709 jet fire

offshore

APP-PER-MEL triad

chem

DFT gauge

site

Hydrocarbon epoxy

1980s–

Wood IFR varnish

historic

Topcoat weathering

2010s

Pairings

steel

The substrate that needs the char.

gypsum-board

The bulky alternative.

mineral-wool

Spray or board fire protection.

nomex

FR for people, not for beams.

If the pairing is wrong, the material will be blamed for a system fault.

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